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80/100 Series Transfer Case Rebuild/Modification (Low/High Range Gears u0026 Part Time 4wd Kit)(Part 3)

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Timmy The Toolman

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In this video series, we show you how to disassemble, modify and reassemble an 80/100 Series Transfer Case, model HF2AV. This video was made possible by Georg who owns and operates Valley Hybrids in Stockton, California, which is a Land Cruiser Specialty Shop. Georg is the person who is teaching you how to do this job. We were just the cameramen and video editors documenting this job and sharing it on our channel.

This is Part 3 of a 4part series. In this part, Georg starts the rebuild process with all the new parts.

The modifications that will be performed to the transfer case are as follows:
1) Installation of a Parttime 4wheel Drive Kit so you can drive in 2wd
2) Installation of a High Range Gear Set to compensate for larger tires
3) Installation of a Low Range Gear Set to give you better Crawling Control.

If you want to contact Valley Hybrids for a job you need done on your Land Cruiser, here's a link to their website where you can fill out a "Work Request" :
https://valleyhybrids.com/

If you'd like to give Valley Hybrids a call, here's their number: (209) 4758808

If you want to order some parts from Cruiser Brothers, here's a link to their website:
https://cruiserbrothers.com/

*TORQUE VALUES*
*In this video series, torque values aren't given while Georg is assembling the transfer case. People like Georg, with tons of automotive experience don't live and die by the torque value. They know how to assemble parts without breaking or stripping fasteners or having fasteners come loose. I have downloaded all the related Toyota FSM pages I could find via the Toyota Tech Info website and put them into a folder on my Google Drive for those that would like to read through the pages to glean other information not shared by Georg and to also provide torque values for people. https://drive.google.com/drive/folder...


*PARTS*
*Terrain Tamer 80 Series PartTime 4wd Kit
https://cruiserbrothers.com/shop/unca...

*Sumo HF2A 3.1/1 LowRange Gear Set
https://cruiserbrothers.com/shop/tran...

*Sumo HF2A 1.097 Underdrive Gear Set
https://cruiserbrothers.com/shop/tran...

*Sumo HF2A Transfer Case Rebuild Kit
https://cruiserbrothers.com/shop/tran...


*HELPFUL TOOLS*
If you're looking for other tools not used in this video, check out Timmy's Master Tool List.
https://www.amazon.com/shop/timmythet...

*1/4" and 3/8" Flex Head Ratchet Set https://amzn.to/2ql8nNA

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posted by mandydogky