✅ Bafang BBS02B Mid drive kit (48V 750W) https://bit.ly/3PcrQbT / https://geni.us/VQFF2
Battery mounts (custom made) https://ebay.us/rZDkR5
✅ Creality 3D printer https://geni.us/IuLA579

In this video I am converting a full suspension mountain bike into a powerful Ebike with a large 967Wh battery combined with the Bafang BBS02 mid drive motor kit, capable of just over 1000W of peak power, 120Nm of torque and up to 100km (62 miles) of range. Great fun, high speeds of over 50km/h (31mph) and reliable parts by Bafang. The battery is mounted to the frame without drilling using 3D printed supports that hold the battery in place after more than 200km with no issues.

✅ 18650 cells (84 pcs) https://bit.ly/49Hi49W
Cheaper, lower quality alternatives :
► https://bit.ly/3TnWxxd
► https://bit.ly/3V5fHZW
► https://bit.ly/3V2um8h
► https://bit.ly/4c1XYbV

Assembled battery pack (52V):
► https://geni.us/QWUCl
► https://bit.ly/3v0rePD
► https://bit.ly/3Z64pEb
► https://bit.ly/3v2F7Ng
► https://bit.ly/3IwUrog

Parts (AliExpress / Amzn):
Battery case (52V) https://bit.ly/3Ir7gR7 / https://geni.us/AfzVa
14S LiIon Smart BMS (40A) https://bit.ly/3V7EDzR / https://geni.us/FADU2
58.8V 3A charger (GX16) https://bit.ly/3V8JwZE / https://geni.us/d4z52
18650 Insulation rings https://bit.ly/3TnIhEG / https://geni.us/rUjb
Pure nickel strip (10m 0.1X8mm) https://bit.ly/3Yfq24A / https://geni.us/eGhsS2
Kapton tape https://bit.ly/3VOhzUj / https://geni.us/VOVm
Double sided tape https://bit.ly/3USGyVk / https://geni.us/rHuB9C
Thermal conductive glue https://bit.ly/3hbSUKD / https://geni.us/H4TpXBv
Silicone cable (12AWG) https://bit.ly/3FDNL7p / https://geni.us/FwGA
GX16 charging port https://bit.ly/3iTxPVF / https://geni.us/TxAjoe
XT90 connector https://bit.ly/3V7FOPN / https://geni.us/kCeL
JST connector https://bit.ly/3VNOWXz / https://geni.us/BVDujrc
M5 Tnuts https://bit.ly/3Hrayo3 / https://geni.us/UAIjGxz
M5 12mm bolts https://bit.ly/3WcfK3z / https://geni.us/WBflBf
LED headlight https://bit.ly/3FRFD3r / https://geni.us/PCxfGQ
LED brake light https://bit.ly/3heUriZ / https://geni.us/1DAK1T5
Hydraulic brakes https://ebay.us/wdhCwz / https://geni.us/rTaYuqw
Gear shift sensor https://bit.ly/4c3JB6X / https://geni.us/Y4VuOmA
Programming cable https://bit.ly/4a04oq1 / https://geni.us/Uczl
203mm brake disc https://bit.ly/3VMcZpD / https://geni.us/lcuFc
Disc brake adapters https://bit.ly/3uGTdjC / https://geni.us/AjAKGwG
Handlebars https://bit.ly/49J6jQg / https://geni.us/ltlS
Kickstand https://bit.ly/3Br9i0r / https://geni.us/B0Lff
Grips https://bit.ly/3FkB3ca / https://geni.us/FUMO9
Cable wrap https://bit.ly/3C8bHxD / https://geni.us/CxYqocL
Cable strap https://bit.ly/3W6Qj3d / https://geni.us/ZSdPF

Tools:
TS101 soldering iron https://bit.ly/3HUzrI9 / https://geni.us/owyDm5G
Spot welder https://bit.ly/4c3dlAW / https://geni.us/AKJpvo
Multimeter https://bit.ly/3vS2aKG / https://geni.us/UmrhyYk
Wire stripper https://bit.ly/4dG6Jt2 / https://geni.us/6ep
Bike repair tools https://bit.ly/4a4jIC4 / https://geni.us/80zf
Step drill bits https://bit.ly/3Pe3fU6 / https://geni.us/xYRx7J
Heat gun https://bit.ly/3SyxaYX / https://geni.us/spT5M
Bike repair stand https://bit.ly/3v1ftZ8 / https://geni.us/LzOB11
Socket tool set https://bit.ly/3IqOFEL / https://geni.us/peCCa
Cordless drill https://bit.ly/4bZg5PN / https://geni.us/A5AZi
Helping hand https://bit.ly/3B9mIgt / https://geni.us/Yyqyte

0:00 Intro
0:39 Battery build
17:34 Bike disassembly
20:36 Fork service
27:43 Mid drive kit
28:51 3D printer
33:57 Battery mount
36:41 Assembling the parts
51:50 Finished ebike
52:21 Test ride