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You’re Resawing Boards the Wrong Way

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Newton Makes

People seem to hate how I resaw boards when I make my woodworking projects. I cut them in an usual way and it drives people nuts! Why do I resaw lumber in a weird way? Why don’t I do it like 99% of other woodworkers? This video answers these questions and more.

If you don’t know what resawing is, it’s standing a board on edge and cutting down its length. Probably the two most common reasons woodworkers do this is to make matched boards, meaning, cut a board in half and splay it out so the grain mirrors on each side. The other reason is simply making your own thin boards or veneer.

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Unless I’m resawing a really small piece or have a special project need, I’ll almost always use the table saw first to resaw my lumber, not the bandsaw. I place a jig over my table saw fence. This gives me a tall surface area so my workpiece is stable. I set the thickness of my workpieces by measuring from the blade to the fence. A table saw blade is ridged so I don’t have to worry about blade drift. Next, I set the blade height to just under half of the width of the board. I place the board against the fence and clamp a feather board in place so it keeps my workpiece secure and tight to the fence. Then, I make a cut. I push the board all the way through the blade and turn off the saw. After the one side is cut, I flip the board over and cut the other side. In total, it takes literally seconds to cut both sides. Afterwards, I go the bandsaw and quickly buzz the tiny piece left over in the middle. I can resaw a board completely using the table saw, but I find it safer to use the bandsaw to finish up that middle spot.

Here are some pros and cons:
• Speed: Resawing at the bandsaw is slow and I make a lot of curved cuts. That means I’m spending longer resawing boards, and then even longer by changing to thinner blades for cutting curves in boards.
• Accuracy: For me, there’s bound to be blade drift when I resaw on a band saw. The cut isn’t exactly the thickness I want.
• Cleanup: Bandsaw blades do not leave the cleanest cuts and leaves many more saw marks that I have to plane or sand away. The table saw leaves me which a tiny sliver in the middle, which is no big deal.
• Safety: The band saw is much safer for resawing. Again, THE BAND SAW IS MUCH SAFER FOR RESAWING! Use the method most comfortable for you.
• Dust collection: Bandsaw dust collection is awful.
• Material waste: The band saw usually does not waste as much wood. However, I often use a circular saw blade in the table saw, which is thinner. Add in blade drift and clean up work and the waste difference isn’t a huge amount.

YEP! I OWN A LAGUNA RESAW KING BLADE! But from my experience it doesn’t 100% address any of the cons I listed.

•• About NewtonMakes••
I’m Billy and I make fun things. Sometimes, it’s something I need like tool storage ideas. Other times it’s silly or nerdy stuff that I want to build. If you want to get ideas for making stuff, or just want to watch something entertaining then make sure you subscribe.

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Here’s a list of tools and materials that I used to make this project. As an Amazon Associate I earn from qualifying purchases.
•• Tools & Materials ••
My Amazon Store: https://www.amazon.com/shop/newtonmakes
Table Saw: https://amzn.to/2RwQTJa
Bandsaw https://amzn.to/3168ElS
Feather board: https://amzn.to/31C7d3m
The BEST Circular saw blade: https://amzn.to/3ZStTpy
Laguna Resaw King bandsaw blade: https://amzn.to/46Guu0l

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