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Toyota Prius Gen2 Hybrid Battery - The 101 and DIY Cell Module Replacement

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[Replacement Modules]
Toyota Prius Hybrid Battery Cell Module Panasonic: https://amzn.to/3rTmjM1

[Replacement Hybrid Battery]
A1 Cardone 5H4002 Hybrid Battery (Remanufactured Toyota Prius 0409 Gen 2): https://amzn.to/2Y4SlZz

[Hybrid Battery Parts]
Hybrid Battery Bus Bars & Nuts set, compatible with Toyota Prius (20042015): https://amzn.to/3usvClz

[Recommended Tools]
Tenergy TB6B Balance Charger Discharger 1S6S Digital Battery Pack Charger for NiMH/NiCD/LiPO/LiFe Packs: https://amzn.to/3gT1YjH
Small Slim Cordless Electric Ratchet Impact Wrench (Good!): https://amzn.to/3BrGnbi

[Misc Tools]
Metric Wrench Set 8mm 22mm: https://amzn.to/2xQn3ot
Socket Set 123pc Metric and Imperial Good Quality: https://amzn.to/2NhqhL9
Socket Set Metric/SAE 23pc Good Quality: https://www.amazon.com/gp/product/B01...
UJoint Set: 1/4", 3/8" and 1/2" Drive: https://amzn.to/3ambTvs
9pc Socket Extension Set: 1/4", 3/8" and 1/2" Drive: https://amzn.to/3pnvQGz



[MORE INFO!]
The second generation Toyota Prius makes use of a 201.6volt NiMH (nickel metal hydride battery) battery composed of 28 modules
where EACH of the 28 modules is comprised of SIX individual 1.2volt, 6.5 Ah (6500mAh) Prismatic NiMH cells which are internally connected in series.
Each 7.2volt module contains a charge controller and a relay.

It's basically a giant 201.6 Volt DC battery!
6.5 Ah (6500mAh) (Amp hour is the rating used to tell consumers how much amperage a battery can provide for exactly one hour)

28 modules/cells 7.2V total officially OEM!
When measuring a module manually, it can measure anywhere between: 7.2V7.8V volts (7.6V seems a good ballpark figure). It's usually on the higher side when freshly charged (or removed from a vehicle)

[Individual modules are compatibile with]
20042015 Toyota Prius
20072016 Toyota Camry
20072011 Nissan Altima
20112015 Lexus CT200 and some other Hybrid Models AND MORE
20082013 Yukon, Tahoe, Escalade

[Torque Specs]
28 x bus bar nuts (60 inch lbs)
2 x corner block bolts (90 inch lbs)
28 x bottom battery cell bolts (they hold the cells in on the underside of the battery) (60 inch lbs)
4 x compression block bolts (they are on the side holding the bars in place) (24 ft lbs)



[VIDEOS MENTIONED IN THIS VIDEO]

How to Remove the Hybrid Battery on a Toyota Prius Gen2 (2004 05 06 07 08 09)
   • How to Remove the Hybrid Battery on a...  




Instagram:   / tutorialgenius  



Toyota Prius Gen2 Hybrid Battery The 101 and DIY Cell Module Replacement
The car in the video is a Toyota Prius 2007 Gen II.
Gen II applicable years: 2004 2005 2006 2007 2008 2009

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Chapters:
0:00 Aims of the Video
0:41 Disassembly 1
1:33 What is a Hybrid Battery?
2:46 Battery Capacity
3:29 The Brake Control Module (BCM)
4:40 A Note on State of Charge (SOC) and Shallow Cycling
5:26 Disassembly 2
7:58 Bus Bar Cleaning 1
9:05 Disassembly 3 + Module Replacement
14:28 Module Compatiblity
15:07 Bus Bar Cleaning 2
16:06 Torque Specs
17:04 What Can I do with my Old Modules?
17:38 Reconditioning Old Modules (Info)
18:15 Are my Old Battery Modules Good?
20:05 Load Testing Modules (Dirty DIY Guide)
24:10 Dr. Prius / Dr. Hybrid (OBDII Dongle + Phone Software)


#ToyotaPrius #HybridBattery #G951047020

Tags:
Prius Hybrid Battery Removal
Prius Gen2
How To Remove and Install Prius Hybrid Battery
Prius Hybrid Battery Replacement
I Bought the Most Hated Car on the Internet
How to remove Hybrid battery quickly and easily
How to Change a Battery in a Prius
Toyota Prius battery removal and repair
Toyota Drive Motor Battery Pack



PART NUMBERS:
G951047020, CARDONE 5H4002, G951047020, CARDONE 5H4015PL, CARDONE 5M4002, G920047100, G920047120, G920047121, Cardone 5H4002


Video Title: Toyota Prius Gen2 Hybrid Battery The 101 and DIY Cell Module Replacement

Video File Created Date: Wednesday, 10 November, 2021 (Video may or may not have been captured on this date, it shows the date the video was last converted.)

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Video Tags:
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