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The Spark Plug Story

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The spark plug, a crucial component in gasoline internal combustion engines, has a rich history dating back to 1859 when Belgian engineer Jean Joseph Étienne Lenoir first used it in his coal gas and air engine. The design was refined by inventors like Nikola Tesla, Frederick Richard Simms, and Robert Bosch, with Bosch being the first to develop a commercially viable spark plug.

Spark plugs ignite the airfuel mixture in the engine's combustion chamber by creating a spark between two electrodes separated by an insulator. The spark ionizes the gases in the gap, causing a rapid surge of electron flow that ignites the mixture, creating a controlled combustion event.

Early spark plugs used mineral insulators and had short lifespans. The introduction of sintered alumina in the 1930s improved insulation, strength, and thermal properties, allowing higher voltages and better selfcleaning capabilities. In the 1970s, leadfree gasoline and stricter emissions regulations prompted further redesigns, including the use of copper core electrodes to improve selfcleaning and prevent preignition.

Multiple ground electrode plugs and surfacedischarging spark plugs were explored in the following decades. The 1990s saw the introduction of coilonplug ignition systems and noble metal hightemperature electrodes, enabling higher voltages, stronger sparks, and longer service life.

Modern spark plugs also incorporate ionicsensing technology, which allows the engine control unit to detect detonation, misfires, and optimize fuel trim and ignition timing for each cylinder. This level of control has pushed engine designs to be more efficient and powerful.

As electric vehicles become more prevalent, the spark plug's evolution may soon reach its end, with electricity both pioneering the emergence and likely ushering in the end of the internal combustion engine.

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posted by drefnasid8p