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Giant Epoxy Resin Handle Screwdriver

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Jackman Works

"Why in the world would you use epoxy resin for that?!" Because the world told me I couldn't.
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Details! ▼

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► Clear High Performance Epoxy kit http://bit.ly/2UzpWDU'>http://bit.ly/2UzpWDU
► Red Enamel Paint http://bit.ly/2u20FGw'>http://bit.ly/2u20FGw
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► My exclusive solution for hearing protection in the shop, ISOtunes, get yours here http://bit.ly/2Hst9Bq'>http://bit.ly/2Hst9Bq



\\\\\ PROJECT SPECIFIC STUFF \\\\\
Full build article http://bit.ly/2Uwxkjp

ZH Fabrications YouTube http://bit.ly/2TtEsk4
ZH Fabrications Instagram http://bit.ly/2HdTpjy

Everyone seems to remember the classic Craftsman screwdriver, it's an icon filled with nostalgia. This is something my father had in his toolbox and so did his father, so I wanted to make a nod towards that in my own way. I recreated the screwdriver perfectly scaled up 4x just in case I come across any massive paint cans that need to be opened or bridges that need to be repaired. The handle is made entirely from a solid pour of epoxy resin. Why epoxy resin? Because it's impractical, it's right on brand for me. It took some clever engineering to make it happen, but it worked out perfectly and made the build process acceptable after you look past all of the sanding. The blade/shaft/bit or whatever you want to call it, was forged by a friend of mine (@zhfabrications) from some 1" bar stock with his blacksmithing talents. This one was quite the adventure, so strap in!

Notable Materials & Tools used on this build:
Materials
Wood glue https://amzn.to/2TuF4FY
Spray primer filler https://amzn.to/2u4Vbeq
SmoothOn Oomoo 30 https://amzn.to/2Uxz2AZ
Mold release spray https://amzn.to/2Cerb42
M&Ms https://amzn.to/2UybrAa
Epoxy resin kit http://bit.ly/2UzpWDU'>http://bit.ly/2UzpWDU
Red paint http://bit.ly/2u20FGw'>http://bit.ly/2u20FGw
Paint pens https://amzn.to/2NXO4NJ
Tools
Bluetooth hearing protection http://bit.ly/2Hst9Bq'>http://bit.ly/2Hst9Bq
Screwdriver https://amzn.to/2F5ioTQ
XCarve CNC http://bit.ly/2CiyUy7'>http://bit.ly/2CiyUy7
Rockler silicone glue mat https://amzn.to/2Uw7UCf
Pipe clamps https://amzn.to/2VUKTt7
Wood lathe https://amzn.to/2NXkt7i
Turning tools https://amzn.to/2NXrsgo
Mini carver with sanding attachment https://amzn.to/2VPcFHm
Sanding sponge https://amzn.to/2HvBggr
Vacuum chamber https://amzn.to/2tZca1y
Forstner bit extension https://amzn.to/2CbiBmv
Angle grinder contour sander https://amzn.to/2UuTl1O
Buffing wheels https://amzn.to/2CabCdN



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Shoutout to my top Patreon supporters!
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Terre Tulsiak
Greg Gilhooly
Chad from Mancrafting



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■ Rand Aldo Sailor Of Ponds
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posted by delphgreo2