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Gas Tank Replacement | 1994 Chevy K1500

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Ben Wrenchin

Replacing the fuel tank, fuel pump, and fuel filter on my 1994 Chevy GMT400 K1500 Truck with the short bed and 25 gallon tank. In this video, I also show how to relieve the fuel pressure, remove and install the driveshaft, and I also show how to pump gas out of the old tank using a power probe.

   • Differential Leaking? Try This Before...  

Fuel Tank
https://amzn.to/3Tw5J2t

Fuel Pump
https://amzn.to/3TbWovt

Fuel Filter
https://amzn.to/49MiCLL

Tank Straps
https://amzn.to/3VfjtzX

Filler Neck
https://amzn.to/4a6cBcq

Filler Neck Hose
https://amzn.to/3Vc7TFO

Filler Neck Vent Hose (I reused my old one, wish I would have replaced it)
https://amzn.to/3vhX8XT

Vent Tube Hose (not sure if this is the right one, but this is another hose I reused from the old tank)
https://amzn.to/3Txy9Jw

Hose Clamp Set
https://amzn.to/3wOCVcF

ARES Low Profile Impact Socket Set
https://amzn.to/4c8vcGx

M10 X 1.5 70mm Bolt (longer bolt for the back strap)
https://amzn.to/48TMrIK

Dorman Strap Bolt (you will need the clip with the welded nut from this set)
https://amzn.to/3v6XhgO

5/8" Flare Nut Wrench
https://amzn.to/4a3N6Jn

Power Probe
https://amzn.to/3wSoVPh

Filler Neck Housing (I reused my old one)
https://amzn.to/3wNAIOS

*These are Amazon Associate links, meaning there is no added cost to you but a portion of the sale will go to support my channel.

Disclaimer:
Wrench on your own vehicle at your own risk. Ben Wrenchin' doesn't recommend all the methods used in this video. In fact, some of the methods in this video should never be used at all. EVER. Be smart and safe. Ben Wrenchin' is not responsible for injury resulting from performing actions found in this video. This is only to serve as entertainment purposes and is not meant to be used as suggestion or instruction for how to perform any of the actions contained in this video.

0:00 Intro
1:45 Relieving The Fuel Pressure
2:54 Lubricating Nuts And Bolts For Easy Removal
3:49 Removing The Front Strap Bracket
6:18 Removing The Back Strap
7:59 Back Strap Bolt Issues/Solutions
9:12 Disconnecting The Electrical Connections
10:14 Removing The Filler Tube
15:21 Dropping The Gas Tank
16:31 Disconnecting The Fuel Lines On The Fuel Pump
19:39 Tank Comparison and Parts To Be Replaced
20:20 Replacing The Fuel Filter
23:38 Parts To Reuse / Cleaning And Painting The Front Strap Bracket
26:35 Installing The Fuel Pump
29:47 Installing The Front Strap And Bracket On The New Tank
31:32 Connecting The Electrical Connections
35:59 Removing The Driveshaft
40:15 Dropping The Tank And Attached The Filler Tube
41:20 Reconnecting The Fuel Lines
42:53 Installing The Back Strap
44:51 Attaching The Filler Neck
46:45 Double Checking Everything
47:43 Putting Gas In And Test The New Fuel Pump
49:16 Starting The Truck And Check For Leaks
49:45 Reinstalling The Driveshaft
51:37 Removing Gasoline Out Of The Old Gas Tank
52:24 Outro Please Subscribe!

posted by pro6g5ram4h