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DIY Air to Water Intercooler setup for $350 to support 600hp

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Budget Outlaws

How to build an AIR to WATER Intercooler setup for ~$350

intercooler 700hp core
https://www.amazon.com/dp/B01MTNZGR9/...

intercooler 450hp core
https://www.amazon.com/dp/B08541DCN8/...

intercooler 450hp core compact.
https://www.amazon.com/dp/B00MDKMWLA/...

Notes in cores: bigger is better for cooling, but you'll see more pressure loss aka less overall boost and more lag. But cooler charge air temp means you can run more timing and therefore more power. I recommend the largest you can fit.


Heat exchanger.
$200
https://www.amazon.com/dp/B07GGW3SST/...

motorcycle radiator eBay has these in singles.
https://www.amazon.com/dp/B07Q5DMPR7/...

Honda half radiator when you really need to cool down a lot of water. 750+HP
https://www.amazon.com/dp/B00S70VB58/...



Notes: Anything will work, it's just a matter of if it will work enough. If your racing you need a big exchanger to dissapate the heat. Drag racing you almost don't need one it you have a big enough reservoir or ice box. Street you mainly just need a small one to dissipate the heat between pulls. I recommend starting small on the radiator and watching your water temp or IAT.
BIG NOTE: Keep your heat exchanger far away from radiant heat like a engine radiator or condenser. if you draw in heat you'll loose a lot of the benefit from an A2W setup..

Pump

Bosch pump
https://www.amazon.com/dp/B00BHGPZVU/...


VW pump
https://www.amazon.com/dp/B07MGSWGSP/...


Prius pump
https://www.amazon.com/dp/B07K83W8V9/...





Temp controller

https://www.amazon.com/dp/B07VDRGK9F/...


Notes: Use a relay. lots of these on Amazon and similar. They all perform the same task and typically read in celsius.


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